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The Software and Systems Engineering Experts​
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Two engineers seen from behind, reviewing control system logic on a laptop in a substation control room
Energy & Utilities Hazard to proof test
One trace per safety function · hazard to proof test, one record

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Solutions · Energy & Utilities

Energy and utility systems with assessment‑ready safety and security evidence

IEC 61508 and IEC 62443 evidence from one connected IBM Engineering Lifecycle Management toolchain, set up by consultants who work with energy and utility engineering teams.

The energy and utilities sector

Power plants and grids are run by software

The sector covers power generation, transmission and distribution operators, water and gas utilities, and the suppliers behind them: control system and protection vendors, makers of turbines, converters and switchgear, and engineering contractors. Plants and networks run for decades and are overseen by safety regulators and national authorities.

More and more of what a plant or a grid does is defined in control software and connected devices. Every safety function and every remote access path has to be specified, verified and kept under change control for the life of the asset.

Shift

Renewables and storage

Wind, solar and battery plants add many more control systems, each with its own vendor, protection settings and software updates.

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Digital protection and control

Hard-wired logic gives way to networked devices, so plant behavior lives in configuration and software that needs requirements and tests.

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OT security under regulation

NIS2 in Europe and NERC CIP in North America make cybersecurity of control systems a legal duty, checked in audits.

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Remote operation

Plants are dispatched, monitored and updated remotely, which ties safety functions to networks and to IT systems.

Engineering challenges

What this means for software and systems engineering

Functional safety across the life cycle

IEC 61508 and IEC 61511 ask for a safety requirements specification, verification and proof testing, from design to decommissioning.

Safety and security together

IEC 62443 security levels and IEC 61511 safety integrity levels apply to the same control system and must not contradict each other.

Owners, contractors and vendors

Operators write specifications, engineering contractors design and vendors deliver systems, each in its own tool.

Assets that run for decades

Plants and networks stay in service for decades. Every modification, replacement and software update needs the same trace as the original design.

Controlled access to plant data

Control system designs, network diagrams and vulnerability data are sensitive and often stay on internal networks, with access per project.

Many sites, one standard design

A fleet of plants or substations shares a standard design with site-specific changes that must stay traceable.

What assessors and auditors expect

Where energy and utility teams lose time before an assessment

HAZOP and LOPA results live in spreadsheets. The safety requirements specification is written from a copy that is not updated after the next review.

Setpoints and logic are changed in the controller during a plant modification. The safety requirements specification is updated later, or not at all.

IEC 62443 zones and target security levels are worked out by another team, in another tool, with no link to the safety requirements.

RiskThe functional safety assessment finds safety functions with no link to the hazard they reduce, or a SIL that no longer matches.
With Smarter ProcessHazards, safety functions with their SIL and safety requirements are linked, and a change to the hazard analysis marks the affected items as suspect.

Compliance map

IEC 61508, IEC 61511 and IEC 62443, mapped to the toolchain

Pick a standard to see what it asks for, and where it lives in your toolchain once we have set it up.

IEC 61508-1 · Safety requirements specification
What it asks forSafety functions and their safety integrity requirements, specified and allocated to E/E/PE systems
How we cover itSafety function and safety requirement modules with SIL attributes; allocation links to systems
IBM Engineering Requirements Management DOORS Next
IEC 61508-3 · Software safety requirements and verification
What it asks forSoftware safety requirements traced to the system safety requirements, to design and to verification
How we cover itLinked modules for system and software safety requirements; trace views and suspect links
IBM Engineering Requirements Management DOORS NextIBM Engineering Test Management
Book a 30-min compliance gap review

Compliance is achieved by your organization and confirmed by your assessor, regulator or auditor. Tools hold the evidence; we set them up so the evidence is complete and easy to show.

Capabilities

What your team can do on day one

Baselines for every modification

Freeze a configuration for each plant modification or release and compare it with the next one, item by item. Assessors see exactly what changed and why.

  • IBM Engineering Lifecycle Management Global Configuration Management

Hazard to proof test in one view

The trace from hazard to safety function, SRS, logic and proof test is a live view. Gaps show up the day they appear, not at the assessment.

  • IBM Engineering Requirements Management DOORS Next
  • IBM Engineering Test Management

Safety and security on the same items

IEC 62443 zones and security requirements link to the same requirements as safety functions, so one change triggers both impact analyses.

  • IBM Engineering Requirements Management DOORS Next

Exchange with vendors and contractors

Specifications go to vendors and contractors through Requirements Interchange Format (ReqIF) and come back compared with the previous delivery.

  • IBM Engineering Requirements Management DOORS Next

Management of change

Change requests carry the impact analysis, approvals and links to affected requirements and tests before a change reaches the plant.

  • IBM Engineering Workflow Management

Assessment documents from live data

The SRS, verification reports and safety case input are generated from the tools, in your own document templates.

  • IBM Engineering Lifecycle Optimization – Publishing
  • IBM Engineering Test Management

See every product we implement and support

IBM Engineering Lifecycle Management, HCL and GitLab: licences, set-up, training and support from one team.

All products →
IBM Engineering Requirements Management DOORS Next: two configurations compared item by item
Substation control room
How we work

We start from your safety and security life cycle, not from the tool

We map IEC 61508, IEC 61511 and IEC 62443 work products to artifact types, link rules and views in IBM Engineering Lifecycle Management, move existing data across and train your engineers on their own projects.

Life cyclemapped to artifact types and links
Migrationfrom documents, spreadsheets and IBM Engineering Requirements Management DOORS (9.x)
On-premiseinstalled and maintained on your servers

FAQ

Questions energy and utility teams ask us

Do IBM Engineering Requirements Management DOORS Next and IBM Engineering Test Management need to be qualified under IEC 61508?

Usually not to the highest level. IEC 61508-3 classes offline support tools as T1, T2 or T3. A requirements or test management tool that does not generate code is normally T1, with no qualification data needed. It moves toward T2 when you take credit for its output, such as coverage reports, without review. We go through each use case with you, record the class and the reasoning in the safety plan, and where needed add checks so the output is verified.

How do we exchange specifications with system vendors and engineering contractors?

Each vendor gets only the modules and attributes for its scope, through ReqIF exchange or controlled access to a separate project area. Answers, deviations and clarifications come back into the same requirements, compared with the previous delivery, so you see what changed before you accept it. For vendors who work in documents, we set up import templates that keep requirement IDs stable, so the trace to FAT and SAT survives every exchange.

We run many plants or substations from one standard design. How do we manage site differences?

With streams and baselines in IBM Engineering Lifecycle Management Global Configuration Management. The standard design is one stream. Each site or project is a stream that reuses the standard and holds only its own changes. You compare a site with the standard item by item, decide which improvements to bring back, and keep a baseline per commissioning or modification, so the as-built state of each site stays reproducible years later.

Our safety requirements are in IBM Engineering Requirements Management DOORS (9.x), with DXL scripts. How do we move?

Project by project, not all at once. Running assets often stay on IBM Engineering Requirements Management DOORS (9.x) until the next major modification, while new projects start in IBM Engineering Requirements Management DOORS Next. When a project moves, modules, attributes and links move with their original IDs, and assessed baselines are kept as baselines, so earlier assessment evidence stays reproducible. DXL scripts are inventoried first. Most are replaced by configuration, views or link rules.

Our control software teams work in Atlassian Jira and GitLab. Can they stay there?

Yes. Safety requirements stay in IBM Engineering Requirements Management DOORS Next, and Atlassian Jira issues or GitLab merge requests link to them through OSLC connectors or a synchronization we configure. Developers keep their tools, and the trace from SRS to commit and test result stays complete. For safety-related logic we add a rule that a merge request needs a linked, approved change request before it can be merged.

How do IEC 62443, NIS2 and NERC CIP work alongside the functional safety file?

In the same project, with separate artifact types and link rules. Zones, conduits, target security levels and security requirements link to the same system requirements and tests as safety functions. A security patch or a new remote access path then triggers both security and safety impact analysis. NIS2 and NERC CIP controls are kept as requirements with owners and evidence links, so audits draw on the same data as the functional safety assessment.

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